Plastic post-processing: plastic pad printing
author: Universe plastic
2024-01-24
Plastic pad printing is an indirect printing process that prints patterns, text or other marks on the surface of plastic products. First, the printing pattern is transferred from the printing plate to the silicone pad printing head, and then the silicone pad printing head transfers the pattern to the surface of the plastic product.
Pad printing technology is widely used in the decoration and marking of various plastic products. The following is a detailed introduction to plastic pad printing by Universe Plastic Engineers:

Plastic pad printing process
1. Make etching plate
Use a computer to design a printed pattern and choose a plate made of steel or other materials. Etch the pattern onto the surface of the plate to form a recessed printing area to obtain the etching plate required for pad printing.
2. Ink
Pour the special pad printing ink into the ink tank and scrape the ink into the recessed area of the etching plate with a scraper.
3. Transfer
The silicone pad print head descends and contacts the surface of the printing plate, adsorbing the ink in the recessed area to the pad print head.
4. Pad printing head transfer
The pad printing head rises with the ink and moves to the surface of the plastic product. After contacting the surface of the product, the ink is transferred to the product.
5. Curing
The transferred ink needs to be dried or heated and cured to ensure that the pattern is firmly attached to the surface of the product.

Common types of pad printing etching plates
1. Thick steel plate: most suitable for production, but the printing quality is poor.
2. Thin steel plate: usually pre-coated with a layer of photosensitive emulsion, which is more practical.
3. Photopolymer board: The printing quality is the best, but the production durability is relatively poor.
Advantages of plastic pad printing
1. Strong adaptability It can print on irregular shapes, uneven surfaces and plastic products of various materials.
2. High precision Able to print detailed and complex patterns with high resolution and high contrast.
3. Multi-color printing Precise printing of multi-color patterns can be achieved, and different colors can be superimposed through multiple pad printings.
4. Economical and efficient Pad printing equipment and process costs are low, and it is suitable for small and medium-sized batch production and multi-variety printing.

Common pad printing problems and solutions
1. The pattern is blurry
Due to inappropriate ink viscosity or insufficient transfer pressure. Ink viscosity needs to be adjusted to ensure appropriate transfer pressure.
2. The pad printing head is damaged
The pad printing head is in excessive contact with the surface of the product or has been used for too long. The silicone pad print head needs to be replaced to ensure proper contact pressure and time.
3. The ink falls off
The ink is not fully cured or the surface of the product is improperly treated. The curing time can be extended or the curing temperature can be increased to ensure that the surface of the product is clean and smooth.
4. Color difference
Inaccurate color overlap or uneven ink mixing from multiple pad prints. Re-adjust the pad printing position to ensure alignment accuracy for each print and ensure even ink mixing.
Summarize
Plastic pad printing is an efficient, flexible and precise printing process that is widely used for decoration and marking of various plastic products. By rationally designing patterns, selecting appropriate inks and pad printing heads, and controlling printing process parameters, high-quality pad printing effects can be achieved and the product's aesthetics and market competitiveness can be improved.
Dongguan Universe Plastic Factory has 15 years of plastic production experience, a professional injection molding team and a post-processing workshop, providing cost-effective one-stop high-quality injection molding services, including plastic pad printing processing customization.
If you are looking for a high-quality plastic custom factory, please contact us to get the latest service quotation.
Injection molding plastic material: Pvc
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